Rackable Pallets Manufacturer | CNplast
As a plastic pallet manufacturer in China, CN-Plast supplies HDPE and PP rackable plastic pallets for warehouse racking, AS/RS systems, conveyor lines, and daily forklift handling. We offer 3-runner, 6-runner, full-perimeter, steel-reinforced, and custom options for different storage needs.
1400×1200 Reversible Plastic Pallets – Heavy Duty | Y1412WTA
1300×1100 Rackable Plastic Pallets – 6-Runner | Y1311WTA
1500×1200 Rackable Plastic Pallets – Vented Top – 3 Runner | Y1512WHD
1300×1100 Rackable Plastic Pallets – Solid Top – 6 Runner | H1311PTA
1200×1200 Rackable Plastic Pallets – Vented Top – 3 Runner | Y1212WHD
1100×1100 Rackable Plastic Pallets – 6 Runners | 1111WTD
1200×1000 Rackable Plastic Pallets – 6 Runners | 1210C2
1200 x 800 – Rackable Plastic Pallets – Euro Pallet | 1208H3
What Is a Rackable Plastic Pallet?
A rackable plastic pallet is designed to support loaded goods directly on warehouse rack beams while maintaining dimensional stability under long-term storage conditions. Unlike standard warehouse pallets, rackable pallets require stronger bottom support structures and controlled bending performance when placed across open rack spans.
CNplast manufactures rackable plastic pallets for open-beam rack storage and long-term loaded placement. Pallet selection is based on unit load, rack beam distance, support area, and steel reinforcement requirements.
Performance Factors
Typical Range
| Performance Factor | Typical Range |
|---|---|
| Rack Span | 800–1400 mm |
| Racking Load | 500–2000 kg |
| Steel Reinforcement | 4–12 bars |
| Deflection Target | ＜20 mm |
| Bottom Support Type | 3-runner / 6-runner / perimeter |
How Rack Support Affects Deflection
| Condition | Unreinforced | Reinforced |
|---|---|---|
| Rack span | 1200 mm | 1200 mm |
| Load | 1000 kg | 1000 kg |
| Deflection | 42 mm | 14 mm |
Excessive pallet deflection can affect rack safety and long-term storage stability.
Rackable Pallet Structures We Manufacture
Different rackable pallet structures are designed for different rack systems, beam layouts, load requirements, and warehouse handling environments.
3-Runner Rackable Pallets
Suitable for standard warehouse rack systems and four-way forklift handling. The three-runner base provides stable beam contact while maintaining flexible movement in daily warehouse operations.
6-Runner Rackable Pallets
Provides more bottom support points and improved structural rigidity for heavier goods and frequent warehouse movement.
Full Perimeter Rackable Pallets
The perimeter base design improves pallet stability during movement and provides broader bottom support for rack systems and floor stacking.
Steel Reinforced Rackable Pallets
Steel tubes integrated into the pallet base improve rack load performance and reduce long-term bending during beam storage.
Solid Deck Rackable Pallets
The closed deck design prevents small goods from falling through and supports easier cleaning in warehouse environments.
Vented Deck Rackable Pallets
The vented structure reduces pallet weight and supports drainage, airflow, and easier cleaning during warehouse use.
Rackable Pallet Testing and Quality Control
Rackable plastic pallets must be checked for rack support, load performance, deflection control, and batch consistency before bulk supply. CNplast tests key pallet models and inspects each production batch before shipment.
Request a Rackable Pallet Recommendation
Racking Load Test
CNplast tests rackable pallets on rack beams to verify rack support, load performance, and span suitability before bulk supply.
Deflection Check
CNplast checks how much the pallet bends under rack load to reduce long-term deformation risk during beam storage.
Static Load Test
CNplast verifies pallet strength for floor stacking and stationary warehouse storage under heavy goods.
Dynamic Load Test
CNplast tests forklift handling performance to confirm the pallet can handle repeated lifting and daily movement.
Dimensional Inspection
CNplast checks size, height, fork openings, and base structure to support racks, conveyors, AS/RS, and forklift entry.
Material, Batch and Pre-Shipment Inspection
CNplast checks batch records, appearance, quantity, labeling, and export packing before shipment to keep bulk orders consistent and traceable.
Why Choose Our Rackable Pallets?
High Load Capacity
Designed to handle heavy loads in racking systems with capacities up to 2000kg static load and 800kg+ racking load.
Precision Engineering
±0.1mm precision manufacturing ensures perfect fit in automated storage and retrieval systems.
Durable & Reusable
Long-lasting construction with excellent resistance to impact, chemicals, and temperature variations.
Application of Our Rackable Plastic Pallets
Our specialized pallet solutions are engineered to optimize performance across different warehouse racking systems
Selective Racking
Perfect for high-accessibility storage where every pallet position is directly accessible
Recommended Pallets:
Drive-In Racking
Ideal for high-density storage of similar products with LIFO inventory management
Recommended Pallets:
AS/RS Systems
Precision-engineered pallets for automated storage and retrieval systems
Recommended Pallets:
Technical Specifications by Application
| Specification | Selective Racking | Drive-In Racking | AS/RS Systems |
|---|---|---|---|
| Load Capacity | 1000-1500kg | 1500-2000kg | 800-1200kg |
| Dimensional Tolerance | ±2mm | ±2mm | ±0.5mm |
| Durability Rating | High | Very High | Ultra High |
| Automation Ready |
Need help choosing the right pallet for your racking system?
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